Not much to report. I'm still finishing up that bass guitar (the electronics are very complex for this one) I've been working on, so that's taking a good bit of my time. But I ran into a problem with that project that required some thinking time [a particular circuit was working but not as anticipated] so I decided I'd clean up the transmission and rear end.
Oh, I also went to a scrap metal recycler in nearby Albany this weekend to get some plate metal to use to attach my engine to my engine stand--they didn't have quite what I was looking for, but I found something that will work. Or at least should. But it is bigger than I need so will have to cut it down to size. I thought I should tell you about this so you'd know why I didn't start cleaning the engine yet.
But back to the cleaning. Yeah, they were dirty. I scraped years of crud off, then soaked it with a green-colored, non-toxic, biodegradeable cleanser followed up with a few minutes under my pressure washer. Once dry, I hit it again. I even painted the rear end (nothing fancy--not like it will be very visible, but it will keep it from rusting.)
You can tell a lot about the differential from this pic.
With new brake lines and hose attached. I'm not pleased with the quality of the line fitting, but more on that later.
I knew the engine I purchased was a late model studebaker since it was a "full-flow" block. [This basically means that all the oil in the car flows through the oil filter--it is easy to identify a full-flow block because it has a spin-on type oil filter located on the lower portion of the engine block just like a modern car.] But who knows, it could have been a 259 cubic inch motor from a lark put in there at a later date, instead of the 289 cubic inch motor I suspected.
This stamping is found on the front left of the block right on the top.
The PK309 identifies it as a 289 cubic inch engine in a 1964 Hawk or Lark. The K portion is the month of manufacture (October) the 3 is the year (1963) and the 09 is the day. So my engine was built October 9, 1963--an appropriate engine for the car. I suspect this was original.
Thanks to my buddy Jon, the booty shown below was quickly unloaded and secured in my garage. This evening I separated the engine from the transmission, then removed the clutch assembly and flywheel in preparation to place it on the engine stand--this will have to wait until tomorrow as, unfortunately, the hardware store (and pretty much everything else in the small town I live in) closed at 6 p.m. so I was unable to procure the longer, hardened bolts needed to mount it to the stand.
The careful observer will notice springs, a rear end (with the nice-sized finned drums) and a drive shaft. The little bits, such as perches, nuts, bolts, etc., are in a box in the cab.
Confession time. I was weak, and in response to Abraham Lincoln's test of character, I found power irresistible. But I'm starting this story in the middle.
Early in the week I received the July newsletter from my local chapter of the Studebaker Driver's Club, and like anyone in the endless quest of finding rare bits and pieces of an automobile (also known as "restoration") I quickly scrolled to the end of the file to the classified ad section, where I found this:
1964 Studebaker Hawk Running Gear. Very good running 289, 3 sp w/od, 373 rearend w/recent brakes and wheel cylinders. Gets 25 mpg and has 60 pounds oil pressure going down the road. Come hear it run and go for a ride!
I called the number and talked to Jay, the owner. Jay, who has a trophy winning 53 Champion Coupe and is hot rodding a second, had purchased this car a couple of years ago but found it too rusty to restore; however, he did use it as a daily driver for the last year and a half. He's now ready to pull the dash and other electronic bits out of it for his hot rod Stude, and so is ready to pass along the parts to another club member.
So this morning I headed across the valley to go take a look. Jay started it (it started right up and ran like a sewing machine) and let it warm up as we walked around looking at his other vehicles. Then we hopped into it and he drove us down the two lane rural highways about 10 miles or so, then pulled over and let me drive back. The car maintained that 60lbs of oil pressure the entire trip, never skipped a beat, and, when we were back, had 40lbs of oil pressure at idle.
And it gets better. I crawl underneath and look at the rear end to discover that it is a Twin-Traction unit; the twin-traction is a Dana 44 limited-slip differential. It also has 11-inch, finned-drum brakes, which should be a better match to my front disc set up.
The price for the entire drive line was far less than half of what I'd spend on the go fast bits for the Champion 6-cylinder. . .
I'll be going back next weekend to pick up the parts.
The "new" powerplant, glistening in the sun after we removed the hood.
I took advantage of some down time in my other project (waiting between coats of paint) to work on the brakes. I've been anxious to get the brake lines in place, but thinking about it, I decided that I really needed to get the master cylinder in place first.
On a modern car, the master cylinder is typically located directly in front of the driver, just under the hood. Not so with cars from the early 50's. The master cylinder in my old studebaker is directly under the driver's feet, bolted to the frame.
It had been so long since my last post, that I didn't remember to take a pic until I had the master cylinder (above) almost out.
The shop manual is typically very accurate with instructions for going about this sort of thing, but in my case it failed to mention some pieces that I needed to remove to get to a couple of little clips (I suppose they thought if I couldn't figure it out I shouldn't be doing this sort of thing.) After a bit of head scratching, I finally got it out.
Old and tired master cylinder. Note the single hydraulic outlet at the back
Since I'm modernizing the braking system with front disk brakes, I also need to modernize the master cylinder. This requires a special bracket and dual master cylinder, which as you'll recall I got from Turner Brake, the same vendor who provided the disk brake conversion. Here's the bracket installed--it wasn't difficult at all.
Here's a crappy picture of a shiny master cylinder bracket.
One thing--I removed the hill holder assembly as part of this. I need to rebuild it. At this point, I'm going to set it aside, and get things running without it. It will be easy enough to plumb into the system at a later date.
Been a while; it sure feels good to be working on the ol' Stude again.
Should be the perfect time for working on a Studebaker, right?
Well, almost. Except the grass grows faster than I can mow it. Then there's all the other chores that come with the season.
I haven't been completely idle on the car front: I ordered a set of 4 heavy duty jackstands; although I already have four, they're mismatched and I simply don't trust them at anything higher than the lowest setting. So I'm getting some professional grade models that will allow me to raise the car to a comfortable level to work underneath. They were supposed to arrive a week ago, but after calling the vendor to check today found that the shipment was delayed--they're currently on a boat somewhere in the pacific, scheduled to arrive mid-July.
I also called Bill Cathcart today, and got mixed news--the next batch of finned heads are being cast now--they'll still require some finishing afterwards but I'm glad to hear that. Intake manifolds are an unknown--the foundry needs enough numbers to make a casting worthwhile. I'll be checking back in a month: fingers crossed everyone. It will happen eventually. I'm just hoping it will happen soon.
The results are in: 9 readers chose the dual carb / finned head version vs. the 2 readers who chose the turbo version.
Interestingly enough, nobody chose to keep it stock--the path of least resistance. And, thankfully, nobody chose the ubiquitous small block chevy (I have nothing against the SBC--it is a great, proven piece of well-designed machinery--it is simply not the direction I want to take with this project.)
I hope to return to working on the Studebaker soon--the work on the bass guitar is wrapping up nicely. There will soon be evidence of real, Studebaker-centric work here soon.
While I'm finishing up another project--an electric bass guitar for a friend--I've had to delay working on the Stude for a while. . .but that doesn't mean that I haven't been thinking about it. . .
Earlier this week I called Cathcart's Studebaker to order the performance parts for the flathead 6 cylinder engine in my car--a high(er) compression aluminum finned head, dual carb manifold with carbs and linkage and a split exhaust manifold. Unfortunately, Bill Cathcart had just gotten out of the hospital and was recovering; I didn't keep him on the phone but simply told him that I'd give him a call back in a few weeks after he was back on his feet.
But this got me thinking--is this the way to go? I'll show you a pic of what I hope the end product would look like:
This is a work of art--the engine is in a '53 Champion owned by a man called Shuggie. Thanks to Da Tinman for the pic!
I would be proud to open my hood to show off my motor if it looked half-again as killer as the one in Shuggie's car. And performance would be ok--I don't know what all Shuggie has done to the car, but I'm expecting a 40% increase in power--so the 85hp boat anchor in the front of the car would turn into a bit more respectable 120hp or so. And ye gods, that is gorgeous as well. Here's a vid:
While 120hp and a change of rear end gearing would make the car a pleasant driver, there is another way. Welcome to the dark side:
This proof of concept turbocharged Champion 6 put together by Sal from Sacramento powered his 54 Coupe to over 110mph.
Seems like quite a few people have been throwing a turbo charger on the ol' flathead and really warming them up. In some cases more than doubling the power (I've heard rumors of more than 200hp, which isn't shabby). From the research I've done, I've found that the rotating assemblies of these engines are incredibly strong and can handle quite a bit of boost. (For those who are interested in the fine details about turbocharging this engine, you can download a PDF about the process here.)
And, of course, there is nothing to stop someone from doing a combination of the two--say, a turbo charger with a single carb, like Sal's above, with a finned head and fancy parts like Shuggie's.
There is a catch, of course. The twin carb and finned head setup is a bolt-on affair--it is somewhat simple to do and provides a decent amount of power for the work involved. A turbo set-up like Sal's is something that I can't just order and have shipped to my door--I would have to manufacture many of the parts myself--and then get them to run properly. If the boost gets too high, I could destroy the engine, which is original to the car.
But it would be unique, and once everything was configured properly, would be dependable, fairly economical and, in a car as light as the Studebaker, a lot of fun.