Sunday, November 24, 2013

Holy crossmember, Batman!

It has been a while since I posted--sometimes everyday life gets in the way of getting things done on the Stude: trees drop leaves on the yard, gutters need to be readied for another winter season, old shoulder injuries get aggravated, leading you to spending more time sitting in the easy chair than laying under an old car wrestling with a large, somewhat heavy, unwieldy piece of iron.

Okay, I'm done whining now.

As I'd mentioned earlier, I'd picked up what's known in Studebaker circles as a batwing. Studebaker started installing a batwing on their hardtop (Starliner) models in late 53, and had them on all coupe and hardtop models (Starlight, Starliner, then the various Hawks) for the rest of production. The batwing added much-needed stiffening to the frame, not only tying the two sides together, but adding strength to the body mount under the outer edge of the cowl.

Since it had been under a car for over 50 years, it was a little rusty. I played around with the idea of cleaning it up with a wire brush, but after a good look I decided to have it sandblasted and primed by the same folks who did the rest of the car. A few days later, I picked it up, then sat it aside as I worked on other parts of the car.

Cleaned, primed, painted and resting on the front of the car, waiting for me to get around to it.
Of course, I needed a few parts--12, 3/8th inch diameter bolts, matching nuts and washers, and some reinforced rubber pads that fit between the batwing and the body mounts.

Next, some small body mount plates needed to be removed. This involved drilling out a few rivets, then unbolting one bolt on each side.

The batwing could then be maneuvered into place. Since I'm working by myself, I found that balancing it on a floor jack helped a lot (although I did drop it on my ear once.)

Then it became a struggle--the fit is incredibly tight, so I had to lightly file the bolt holes to give me a little wriggle room. A lot of prying, flexing, tapping lightly with a hammer...and finally, I managed to bolt it into place loosely. I then had to drill a hole in the body support for the outside bolt (seen at the top of the picture below) on each side, add another rubber pad, and once everything was in place, snug everything down.

That took a lot longer than I expected. I'll be glad when I finish up the work on the underside of the car.

Saturday, November 2, 2013

Clutch operating shaft install

With the change to a 5-speed transmission, neither the stock clutch operating shaft or the bracket that holds it in place would fit. I noticed in a thread on the Studebaker Driver's Club forum that others had used a shaft that had a curve in it to make it shorter, but still leave the rod that goes to the bell housing in the correct position.  And while I had a picture of the shaft in question, I had no idea of which particular model of Studebaker it had come from.

I needed help, and asked the forum. Not only did they identify the shaft in question as one out of a 4-speed equipped Hawk or GT Hawk, a fellow SDC Member from Canada had one on a '61 Hawk parts car.  So, thanks to Gord, I soon had the correct operating shaft for this swap in hand.

First, a little clean up with a wire brush
But I was still missing the ability to connect the right side of the operating shaft to the vehicle. It was time to make a simple bracket.

First, drill a hole in some stock:

Is it just me, or is there a bit of a wobble in that bit? Might be time for some new bearings in the drill press.
A little clean up:

Then a 90 degree bend (hammer time!):

Then under the car to measure, cut to length, measure again, drill a hole, mount the pivot pin and dust cover, then put in place:

Time to pull it back off and paint it.
A simple job, but should do the trick. I think I'll go ahead and add a gusset to the side of the 90 degree bend to add a bit of strength, even though it probably isn't needed.